High-Efficiency Automated Production
Equipped with an intelligent automatic control system, the equipment enables synchronized dual-output production, significantly boosting efficiency and drastically reducing defect rates.
The entire process-from filament drawing and tufting to trimming and grinding-is completed autonomously; a single machine handles every step without the need for complex multi-machine integration.
Select models feature variable-frequency stepless speed control, with operating speeds ranging from 5 to 60 meters per minute, making them suitable for mass production scenarios with varying capacity requirements.
Flexible Adaptation to Diverse Scenarios
Brush rotation speeds are adjustable across multiple levels, and the system supports rapid switching between brush rollers of various materials-such as nylon, steel wire, and soft abrasive-to accommodate workpieces of varying hardness.
Customizable processing capabilities allow for the use of diverse raw materials (PET, PE, PP, PA, etc.) to produce plastic filaments in various specifications, meeting the brush requirements of different industries.
A comprehensive range of models is available-from compact, single-roller benchtop units for small batches to fully automated conveyor-fed systems for mass production-catering to needs ranging from single-piece prototyping and small-to-medium batch runs to full assembly-line integration.
Superior Processing Precision and Stability
Shaft diameter tolerances for core components are controlled within 0.02mm; minimal vibration and low wear ensure the dynamic balance precision of finished brushes meets industry standards.
High-precision CNC tufting mechanisms ensure uniform tufting density and filament pull-out strength that meets specifications, fundamentally minimizing filament shedding and ensuring high product consistency.
A flexible contact operation mode applies gentle pressure during grinding, ensuring the workpiece body remains free from scratches or abrasion during cleaning or processing, thereby achieving higher yield rates for precision parts.
